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(866) 418-1840
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Check Out These 24 Standard Features
  1. 11 Custom Colors

    Choose from an assortment of colors to fit your style, at no additional cost

  2. 3-Year Non-Prorated Warranty
    When Your Cover Arrives…

    Inspect it carefully, looking for any freight damage. If the box or spa cover is obviously damaged, refuse delivery and let the carrier take it back. If the damage appears minor, make a note of it on the trucker’s Bill of Lading to indicate you observed a potential problem.

    When you open the box, look over the cover for any defects in materials or workmanship. Claims should be made right away. Emailing pictures of the damage helps complete the claim.

    Should you have a problem, give us a call toll-free, Monday through Friday, 8:00 am to 5:30 pm PST. 866-418-1840. We will work with you to determine the nature of the problem in order to respond as quickly and as fairly as possible. If we find your problem is not under warranty, we will recommend the best solution for you.

    Normal Wear

    There are a few things you can expect your cover to do under normal conditions. For instance, you can expect the vinyl underside to become darker or lighter and the texture to raise because of the chemicals and hot spa water. This will not diminish the function of the cover.

    A) Follow Maintenance Instructions and Maintenance Tips to insure your cover wears gracefully over time and does not deteriorate prematurely.

    B) After Installation, broken foam cores are not covered by the warranty. Do not walk, sit, crawl, jump, place objects, etc. on your cover. (Note: if broken, your cover may absorb water and become heavy.) Also, you should be aware that you can “burn” and damage the vinyl with improper or severe use of water sanitizers. Sorry, but we cannot provide warranty coverage in these situations.

    C) If, for any reason, you remove the foam cores from the vinyl encasement, DO NOT leave them exposed to direct sun. Also, DO NOT use plastic to cover your spa cover.


    This warranty does not include damage incurred by the use of the Spa Cover other than in accordance with printed instructions or product literature provided by Easy Spa Parts, or conditions resulting from:

    A) Defects in component or part which is not part of the Spa Cover.

    B) Failure to provide reasonable and necessary maintenance.

    C) Misuse, abuse, negligence, accident, acts of God, or alterations/repairs other than authorized by Easy Spa Parts.

    D) Natural fading and minor deterioration.

    This warranty extends only to the original consumer purchaser of the Spa Cover and terminates upon any transfer of ownership by the original owner.

    Except as expressly provided, there shall be no additional warranty, obligation, expressed or implied, oral or statutory.

    Rights and Remedies

    A) Easy Spa Parts shall not be held liable for consequential damages or any incidental expenses resulting from any breach of the above expressed warranties.

    B) This Warranty gives you specific rights, and you may have other rights which vary from state to state.

    C) Any dispute between the buyer and Easy Spa Parts pertaining to this warranty may, at the option of the buyer, be resolved in California according to the rule of the American Arbitration Association.

  3. UL Classified to meet ASTM safety standards

    In 1993, Sunstar spa covers were first tested by an independent lab to compare their compliance with the ASTM Safety Standard. Every model passed and Sunstar became the first spa cover manufacturer to offer a safety-certified cover. The following year Sunstar became the first company to receive both the UL and ASTM Safety Certification for all sizes, densities and models, even swim spas. We are proud to carry these classification mark on our covers, and you can be confident that Sunstar builds a spa cover that is favored by local safety code officials across the county. Cheaper covers may not meet these quality and safety standards, so be sure to check when comparing products.

  4. Marine-Grade Virgin Vinyl

    The outer vinyl "encasement" must be of the highest quality to ensure long life and stand up to seasonal extremes in both heat and cold. Our covers are made from Marine-Grade Virgin Vinyl which contain durable polyester fabric reinforcements, along with mildew and UV inhibitors, to provide overall longevity and year-round beauty. Some companies utilize cheaper re-grind formulations to scrimp on the plasticizers that keep vinyl flexible. Our material maintains the flexibility to stretch with the core and won't fail at points of stress where less expensive vinyl shrinks.

    Highlights of Our Virgin Marine Grade Vinyl
    • Polyester Fabric Reinforcement
    • UV Inhibitors
    • Ultra Violet Stabilized Pigments
    • 1500 hours of UV testing
    • Mildew and Fungus Inhibitors
    • Cold Cracking Freeze Resistant To -20 Degrees Fahrenheit
    • Easily Cleaned With Soap and Water
  5. Full Length Heat Seal Gasket

    This revolutionary insulating gasket seal prevents heat loss where the two cover halves fold together. When the cover is shut, the two halves seal automatically, which is critical to long-term energy savings. Payback on energy savings is typically seen in less than 12 months, according to independent testing.

  6. 1.5 # Dura Foam Cores

    We employ the strength of 1.5 lb Virgin Dura Foam Cores and while many competitors use regrind in their foam cores to save them money, we use only virgin foam cores to save you money. (1.0 or 1.2 lb. cores, while less expensive, are weak and we refuse to offer them.)

    Highlights of Our Dura Foam Cores

    • Strong, light weight, easy to handle
    • 1.5 lb Standard core density (R Value 15.0)
  7. Tapered Foam Cores

    We taper our standard foam cores from 4" to 2.5". (A common and valuable upgrade are 5” to 3” cores). This keeps them strong, light, energy efficient, and provides quick water runoff (reducing water puddles on your core). While many competitors use regrind in their foam cores to save money during production, we use only virgin foam cores which saves you money, provides a stronger, more durable and a more energy-efficient cover.

  8. Antaeus 2000 Vapor Seal

    Every foam core is wrapped in a sheet of 4 mil polyethylene plastic to prevent it from absorbing water and becoming heavy. Over time, heat and steam conspire to break down this wrap. Lower quality covers utilize less-expensive, off-the-shelf plastic wrap. Our Antaeus 2000 wrap is a specially formulated plastic developed to inhibit moisture absorption and keep your cover lighter, longer. (Consider double wrapped cores as an upgrade for even more protection.)

  9. Tough & Sturdy Hinge

    Our Tough & Sturdy hinge has four layers of vinyl for added strength at this high-stress area. When put to the test using a robotic arm, the cover was lifted on and off a spa over 6000 times - with no discernable wear to the hinge.

  10. 28 Points of Internal Reinforcement

    28 stress points are reinforced with up to 4 layers of vinyl. We spotlight the hinge, handles, straps, corners and skirts. Additional strength in these critical areas means you get the best value and the longest lasting cover possible.

  11. Quality Fit & Finish

    We’ll let this customer testimonial tell the story for us:

    I worked in the industrial sewing business for almost 40 years. The last eight years I sold industrial Spa Safety Clips. During that time I made sales calls to many of the spa cover manufactures around the country, but nothing that I saw was as professionally done as the cover that I just received. The workmanship was excellent in every way, from the packaging to transport of the cover to my home in Washington State. I highly recommend Easy Spa Parts to anyone looking for a hot tub cover.

  12. Galvanized, Reinforcing Channel

    Our 20 gauge, galvanized steel, “C” shaped channel provides strong, superior support across the center of the hot tub cover. By adding additional strength to the cores we reduce premature cracking in areas that experience the additional weight of ice, snow, or even the family pet.

  13. Outside Padded Vinyl Handles

    With five layers of internal reinforcing, our handles are engineered for strength where it's needed most. And, unlike other hot tub covers, they contain foam padding inside for a longer life and greater comfort when lifting. Handles are conveniently placed near the center of each end, and on both sides of one panel.

  14. Reinforced Stitching

    Cotton-wound, polyester thread, with UV and mold inhibitors. Locking backstitching also assures a strong, tight stitch.

  15. Impulse Heat Sealed

    State-of-the-art equipment is used to heat seal the cores with Antaeus 2000™. This scientifically formulated plastic was developed exclusively to inhibit moisture absorption. Our 4 mil plastic is more effective than the typically used 3 mil plastic. Our special formulation reduces vapor transmission and presents the same properties of strength, flexibility, transparency and seal-ability our quality control standards require. Equally important is our perfect heat seal seam. We use an 8’ long impulse sealer that makes one perfect seam using the right combination of temperature, pressure and timing. Unlike less-expensive hand-held sealing machines, all human variables are eliminated so your cover gets the best seal possible every time.

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  16. Flat-Edge Seam

    While a raised bead at the edge of your cover might look nice, it's a great place for water to pool and destroy the seam. Our smooth edges let the water run off completely for a longer lasting, cleaner looking seam.

  17. 4.5" Protective Skirt

    Our standard 4.5” skirts are double stitched into the cover for additional strength, and gusseted to provide extra protection by keeping heat in the water and dirt out. These skirts are also long enough to shield the shell from direct sunlight and prevent blistering of the outer lip of an acrylic spa. Skirt lengths can be adjusted to suit your specific needs. Just call us for details.

  18. 8" Tie Down Straps

    Our 8” long, triple-reinforced straps secure the cover to the spa cabinet at each corner. Strap locations can be adjusted meet your specific needs. Just call us to be sure and get the location you want. And these aren’t just cheap nylon straps many less expensive covers provide as a standard feature. They are vinyl reinforced and strong enough to keep your cover in place in most wind storms. For extreme wind conditions, you may want to consider an additional set of “Wind Straps.” Contact us for more information.

  19. 4-Locking Safety Clips

    Our straps include center-release fasteners which hold up better in extremely cold climates. The best thing about this feature is its ease of use. It opens with the simple push of a button, so it is especially good for anyone with strength or dexterity limitations. It also features a lock and key for your children’s safety.

  20. Double Laminate Poly Bottom

    The bottom of the cover is made from mildew resistant, 11 oz., double laminate vinyl with polyester reinforcing scrim. Resists cold cracking to -40 degrees. This material is so tough we combine it with virgin-vinyl throughout our cover at many points requiring internal reinforcement. Tough enough to withstand normal spa use, but light enough that it won’t affect the weight of your cover.

  21. 2-Drainage Grommets

    Not just 1 drainage grommet but 2. While a spa cover is water resistant, it’s not water-proof. In a heavy rain some water can find its way to the underside of the cover. With extra drainage grommets, water keeps moving and is less likely to collect inside the cover and sag. Extra drainage grommets are standard on all Easy Spa Parts covers.

  22. #7 Polyester Zipper

    We use a true YKK #7 heavy-duty, corrosion resistant, nylon zipper. These zippers are the best in the industry and won’t wear out or pull out with use.

  23. Full Length Zipper Protection

    We cover our zippers with a vinyl protective flap along the entire length of the zipper to keep dirt and grime out of the mechanism and insure smooth operation after years of use. This vinyl flap also helps keep moisture from being absorbed into the cores. Keeping them lighter, longer.

  24. Hidden Zipper Pull - Protection

    The zipper pull is neatly tucked away into its own pocket. This not only protects the zipper from abuse but adds a quality, finished appearance. No spa cover has the fit and finish of a Sunstar cover. After 30+ years of making the best covers in the industry, we pay attention to the smallest details so you don’t have to.

Special Ground Rates!
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“Thanks so much! You guys are great! Best customer service I have ever experienced... seriously.”
- Rita C.

“It"s really unusual to find such knowledgeable and patient people on the other end of the phone when you have a consumer question or issue. ”
- Kathy M.